Upd - Cqi27 Casting System Assessment Xls
Any deviations from the process requirements must now be authorized by customer Product Engineering.
CQI-27 was first released in 2015 and updated in , with ongoing periodic updates. Each update (UPD) modifies checklists, adds process tables, or clarifies scoring criteria.
Increased rigor in tracking melt quality, ladle hygiene, and casting speed, especially with automated systems.
Rather than providing a detailed description of the entire foundry process, CQI-27 focuses on common failure modes that cause OEM customers to receive non-conforming castings from foundries. Written from an OEM and Tier One perspective, it represents the voice of the customer and includes specific activities that the foundry industry needs to improve upon. cqi27 casting system assessment xls upd
: General questions regarding quality management, documentation, equipment maintenance, and corrective actions.
to ensure robust casting processes across the automotive supply chain. Currently in its 2nd Edition
Ensures that self-assessments are conducted using the same criteria that OEM auditors will use. Structure of the CQI-27 Assessment Checklist (XLS) Any deviations from the process requirements must now
Top management must review the findings to ensure the system is functional and compliant with customer requirements. Conclusion
This is a critical part of the assessment. It involves tracing a specific casting part from production to final inspection. The auditor checks the process parameters, operator knowledge, and quality records for that specific job, confirming compliance with IATF 16949 requirements . 3. Process Tables
Each section contains a series of questions. Suppliers are rated with a traffic light system: A red rating in a critical process stop often triggers an immediate corrective action. Increased rigor in tracking melt quality, ladle hygiene,
Proactively identifying vulnerabilities before they result in failed parts.
A summary sheet that automatically visualizes overall compliance percentage, section-by-section heat maps, and a red-yellow-green status indicator.
A high-level overview of the facility's compliance status.